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Integration and Monitoring of Production in the Metal manufacturing Industry

T.G.R. has choosen Zerynth to monitor energy expenses and consumption, reduce overall costs, and achieve complete visibility of production operations.

Integration and Monitoring of Production in the Metal manufacturing Industry

T.G.R. has choosen Zerynth to monitor energy expenses and consumption, reduce overall costs, and achieve complete visibility of production operations.

“We chose Zerynth because it offered us the opportunity to do a very quick POC and because it did not impose restrictions on the protocols to use for advanced data collection. With Zerynth, we transform machine parameters into information useful for planning and reporting”.

Kevin Mohajur Jogun, Lean & Project Manager of T.G.R. Srl

“We chose Zerynth because it offered us the opportunity to do a very quick POC and because it did not impose restrictions on the protocols to use for advanced data collection. With Zerynth, we transform machine parameters into information useful for planning and reporting”.

Kevin Mohajur Jogun, Lean & Project Manager of T.G.R. Srl

COMPANY:

T.G.R. Srl

INDUSTRY:

Metal manufacturing

ASSETS:

Lathes, Machining Centers, Grinding

The Challenges

T.G.R. Srl, a company specializing in mechanical processing such as turning, milling, and grinding for the production of mechanical parts, turned to Zerynth to address challenges related to integrating its existing machinery with management systems.

The solution had to integrate existing machinery with advanced energy monitoring systems, ensuring continuous and uninterrupted data transmission. It was also crucial to monitor all processes in real time to prevent data loss and ensure that every detail was recorded for
future analysis.

The Solution

The installation of the Zerynth Platform was the proposed solution for T.G.R. to digitize its machine park and address challenges related to cost reduction and energy consumption, ensuring strategic monitoring of the machinery.

By using clean contacts and sensors equipped with a clamp meter, it was possible to directly measure the energy consumption of the
machinery. To ensure even more detailed and responsive management, Zerynth provided the dashboarding tool integrated into the Zerynth platform. This allowed the development of customised dashboards, configured to meet TGR’s specific needs, enabling the immediate and comprehensible display of machinery status, work cycles and energy consumption.

The Results

Thanks to the installation of the Zerynth platform, it was possible to collect data in real time and intervene promptly on any anomalies detected during production cycles. Thanks to the installed sensors and the TGR platform, TGR was able to accurately detect the energy used, visualise and manage consumption more effectively.

The solution provided access to crucial data for consumption analysis, allowing the company to identify areas of inefficiency and take corrective action to reduce energy waste.

Zerynth stood out for its strong support and consultancy, providing not only technical assistance, but also helping TGR in the compilation of tenders, thus adding significant value beyond just technology implementation.

The Challenges

T.G.R. Srl, a company specializing in mechanical processing such as turning, milling, and grinding for the production of mechanical parts, turned to Zerynth to address challenges related to integrating its existing machinery with management systems.

The solution had to integrate existing machinery with advanced energy monitoring systems, ensuring continuous and uninterrupted data transmission. It was also crucial to monitor all processes in real time to prevent data loss and ensure that every detail was recorded for
future analysis.

The Solution

The installation of the Zerynth Platform was the proposed solution for T.G.R. to digitize its machine park and address challenges related to cost reduction and energy consumption, ensuring strategic monitoring of the machinery.

By using clean contacts and sensors equipped with a clamp meter, it was possible to directly measure the energy consumption of the
machinery. To ensure even more detailed and responsive management, Zerynth provided the dashboarding tool integrated into the Zerynth platform. This allowed the development of customised dashboards, configured to meet TGR’s specific needs, enabling the immediate and comprehensible display of machinery status, work cycles and energy consumption.

The Results

Thanks to the installation of the Zerynth platform, it was possible to collect data in real time and intervene promptly on any anomalies detected during production cycles. Thanks to the installed sensors and the TGR platform, TGR was able to accurately detect the energy used, visualise and manage consumption more effectively.

The solution provided access to crucial data for consumption analysis, allowing the company to identify areas of inefficiency and take corrective action to reduce energy waste.

Zerynth stood out for its strong support and consultancy, providing not only technical assistance, but also helping TGR in the compilation of tenders, thus adding significant value beyond just technology implementation.

PROFILE:

T.G.R. is a company founded in 1977 and specialises in the production of high-quality mechanical parts. The company specialises in machining operations such as turning, milling and grinding for the production of mechanical parts according to drawings and specifications provided by the customer.

COMPANY:

T.G.R. Srl

Industry:

Metal manufacturing

ASSET:

Lathes, Machining Centers, Grinding

PROFILE:

T.G.R. is a company founded in 1977 and specialises in the production of high-quality mechanical parts. The company specialises in machining operations such as turning, milling and grinding for the production of mechanical parts according to drawings and specifications provided by the customer.

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