Production visibility solutions

Get the level of detail your production is missing.

Your current tools give you overview insights and that’s where they stop. Zerynth digs one layer deeper, into machines, shifts, and setups, and turns that data into something decision-makers can actually use

The Challenge

A production line that’s running fine can still be largely invisible.

Performance without explanation

The same machine performs differently from one day to the next, and no one knows why. The numbers stop at the total; there’s no breakdown by machine or by shift.

Downtime gets logged, not diagnosed. Was it a breakdown, a bad setup, or a process bottleneck? Without the cause, you don’t know where to step in.

Recipes, molds, and programs change, but performance is never linked back to the setup that produced it. You don’t know which configuration actually performs best.

The Solution

What changes when visibility reaches down to the machine level.

  • Readable performance, by machine and by shift: OEE, cycle times, scrap, and consumption — always up to date and comparable.

  • Setups tracked and tied to their own performance: find out which recipe or program delivers the best cycle times, backed by data.

  • Downtime with a cause: every stop classified by type and cause, correlated with shift and setup.

  • Data straight from the floor: operators and machine-side interfaces log downtime, scrap, and setups in real time.

  • Built to work with what you already have: Zerynth runs alongside your existing systems, picking up right where they leave off.

Our Results

Measured Impact, Project by Project

Over 200 manufacturing companies have already transformed their operations with Zerynth. From the first connected machine to full process control, we support every client through continuous improvement—with numbers that speak for themselves.

30%

Reduction on unplanned downtime

25%

Reduction on shift-to-shift variability

3x

Faster root-cause analysis

Discover Production Intelligence

Production Intelligence is Zerynth’s solution for complete shop-floor visibility. Three modules, one extra layer of detail.

Production Module

OEE, cycle times, and KPIs by machine, line, and setup.

Smart Operator Interface

Operators and machine-side interfaces log downtime, scrap, and setups in real time.

Downtime Analysis

Every stop classified, diagnosed, and correlated with shifts and setups.