Production Insights

Monitoring production processes to optimize machine usage, improve performance and enhance quality

Productivity

The Productivity section of the Production Insights App is dedicated to analyzing the performance and productivity of your factory. Optimize your production processes, receive intelligent insights, improve productivity (OEE), monitor product quality, reduce costs, and make your production more sustainable.

What problems does it solve?

  • Identifying inefficiencies in production
  • Analyzing production data to support improvement processes
  • Calculating process KPIs in real time

 

Benefits and features

Better utilization of production machinery, ensuring more efficient and productive processes

Increased reliability of collected data by automating manual processes

Bottleneck prevention and improved operational planning

Operation Tracking

The Operation Tracking section of the Production Insights App allows you to track and collect statistics on all individual operations within your production process.

Gain insights into machine operations and observe key parameters linked to specific working conditions.

What problems does it solve?

  • Lack of traceability of operational conditions specific to each process
  • Lack of visibility into inefficiencies in each process due to the machinery involved
  • Analyzing production data to support improvement processes

Benefits and features

zerynth

Monitor and evaluate process efficiency based on specific operating conditions

zerynth

Continuous optimization thanks to the granularity of collected data

Adaptability to various complex production contexts, simplifying the control of different operations

Advanced Features

Production Insights integrates the HMI Operator functionality to collect data from both manual workstations and machines connected via ZeroBox.
Line operators can manually input completed tasks or rely on automatic data management from connected machinery. This combined approach ensures a comprehensive and detailed productivity analysis, offering customized reports and continuous, precise operational control.

Ideal Cycle Time by Zerynth lets you monitor and optimize production performance by comparing operations with reference times calculated by AI, based on your historical data. Customize parameters, accept algorithm suggestions, and monitor KPIs in real time to identify inefficiencies and improve productivity continuously and flexibly.

Zerynth natively integrates with any BI, ERP, or MES

Easily connect enterprise third-party tools in a non-invasive way

The Zerynth Industrial IoT & AI Platform can natively interface with any industrial machinery in a simple and non-invasive manner, without interrupting machine operation, and offers quick integration with any BI, ERP, or MES already in your company.

Integration is also available with third-party tools through Rest Open API, Webhook, or certified connectors.

Case Study

predictive maintenance

Vitesco used an Industrial IoT solution to reduce machine downtime and predictive maintenance actions.

Industrial IoT technology for monitoring production and providing complete visibility on operations: seamless integration between production and planning.

Production monitoring for metal processing machinery, reduction in set-up times, downtimes and energy consumption.