Production Process Visibility

Optimize your production with real-time visibility into your processes.

Challenges we address in Production

Lack of real-time visibility

Struggling to access critical information like performance metrics, equipment status, alerts, and notifications hampers operational efficiency.

Identifying bottlenecks and areas for improvement

Without clear insights, making informed decisions to optimize resources and reduce waste is challenging.

Long lead times

Meeting deadlines becomes difficult without strategies to shorten delivery times and improve productivity.

Benefits you can achieve

  • Full production visibility: monitor all machines and production processes in real time from a unified interface. Receive alerts, notifications, and up-to-date performance metrics at a glance.

  • Faster, data-driven decisions: integrate collected data with ERP/MES systems for a comprehensive view of production processes. Identify areas for improvement and optimize resources using centralized, reliable information.

  • Shorter lead times: quickly pinpoint bottlenecks through cycle time monitoring and OEE analysis. Plan and allocate resources effectively to ensure smooth and on-time production.

Zerynth: your solution for Monitoring Machines and Manual Workstations

Achieving full production visibility is essential for streamlining your processes and making faster, informed decisions. By integrating data with your management systems, you gain a comprehensive overview of operations.

With Zerynth, reduce lead times and boost efficiency by identifying bottlenecks through cycle time monitoring and OEE analysis.

Manual workstations? We know that many factories have legacy machinery and manual stations that are hard to monitor. Zerynth connects complex industrial machines and enables operators to declare tasks through intuitive interfaces, eliminating manual data entry and accelerating digital transformation.

Time and Methods: identify the cause of downtime effortlessly

Whether you gave a ZeroBox connected to a machine or an active operator interface, you can immediately identify causes of downtime and inefficiencies.

This makes it easy to base production decisions on real data from your process history, determining when, on which lines, or on which machines to plan production.

Supporting Your Digital Transformation

With Zerynth’s method, we offer advanced technology and a robust network of partners for a successful journey. We provide monitoring, interconnection, and machine visibility, enabling energy monitoring, enhanced process transparency, and integrated order tracking aligned with production.

Week 1- 4

Installation and machinery connection

  • We connect your factory, collect and organize production data, and digitalize your operation for smarter efficiency.

Month 1-3

Monitoring and ERP Integration

  • We integrate the Zerynth Platform with MES and ERP, provide visibility into production processes, and enable continuous monitoring.

Month 4-6

KPI Extraction and Data Analysis

  • With the Industrial AI Copilot, we analyze data and highlight process KPIs.

Month 7-12

Forecasting Recurring Trends and Enabling Proactive Maintenance

  • We identify data patterns and trends, enabling proactive and predictive maintenance.

In the Future

Always by your side

  • We scale our solutions to your needs, turning data into savings, opportunities and a competitive edge.

Why choose Zerynth?

We combine industrial expertise with technological excellence to offer scalable, flexible solutions tailored to your production needs.

With Zerynth, complete production visibility becomes the foundation for more efficient operations. And when you need support? Our experts are always by your side.

Zerynth natively integrates with any BI, ERP, or MES

Easily connect enterprise third-party tools in a non-invasive way

The Zerynth Industrial IoT & AI Platform can natively interface with any industrial machinery in a simple and non-invasive manner, without interrupting machine operation, and offers quick integration with any BI, ERP, or MES already in your company.

Integration is also available with third-party tools through Rest Open API, Webhook, or certified connectors.

Streamline Order Tracking with our Ready-to-Use,
Pre-Configured Apps: Get Started Now!

Machine Monitoring

To monitor all machines and assets, check their status in real time, reduce energy costs, minimize downtime, and manage maintenance.

Production Insights

To make production processes more efficient, gain intelligent insights, optimize productivity (OEE), accurately monitor processing times, and estimate production costs.

Machine Control

To manage, configure, and monitor machinery remotely by sending commands/recipes to the PLC. This solution complies with 4.0 requirements for accessing tax benefits.

Resources

production optimization

Production optimization and order tracking in fashion Industry

Industrial IoT technology for streamlining production processes: visibility of orders, product quality, and machine maintenance in the fashion industry.

5 best practices for optimizing production

Processes and KPIs to monitor to achieve maximum production efficiency.
Looking to optimize production and gain real-time visibility of all the machinery in your factory?

production tracking

Production Tracking: Optimize Your Industry's Processes with IoT and AI

Production tracking is a key element for manufacturing companies aiming to optimize their processes and maintain a competitive edge.

FAQ

Zerynth is not an MES but a Manufacturing Intelligence Platform. Its strength lies in collecting operational data from machines and transforming it into strategic KPIs that improve efficiency, sustainability, and operational quality. Zerynth doesn’t just collect data—it adds value to it.

With Zerynth, you can analyze productivity at a granular level, optimize resource use, and improve order delivery times. By monitoring machines and operations, you can identify bottlenecks and improvement areas to take strategic action.

Zerynth facilitates the integration of machine data, enhancing the accuracy of decisions made by the MES. It is a complementary platform. Zerynth integrates with ERP and MES systems, improving data accuracy, operational efficiency, and process optimization. Through advanced analytics, it reduces waste and inefficiencies while supporting sustainability goals.