Order tracking solutions

Order tracking, from opening to final reporting.

Zerynth connects orders, machines, and operators in a single view: progress, actual times, and actual costs, with no manual reconstruction required.

The Challenge

Most of what happens to an order never makes it into your ERP.

Progress you can't see

The order opens in the ERP and gets updated at the end of the shift. In between, the real state of production stays largely hidden.

Times, piece counts, and consumption only come in when someone manually declares them — a slow process, and hard to verify.

Downtime shows up as numbers, with no explanation attached. Figuring out what actually slowed an order down means digging back through it after the fact.

The real cost of a job only surfaces at month-end, by which point acting on it changes nothing.

The Solution

What changes when every order carries its own real data.

  • Real-time progress: every order’s status updates straight from machine data, with no need to wait for shift-end reports or manual declarations.

  • Automatic reporting: the machine’s actual state marks the start and end of each job. Times, piece counts, and consumption flow back into the ERP automatically.

  • Performance by order, not just by machine: OEE, cycle times, and consumption tied to each specific order — the real cost, job by job.

  • Downtime with a cause, logged at the machine: the operator comments on every stop through the Smart Operator Interface and links it to the order in progress.

  • Bottlenecks you can actually pinpoint: compare similar orders across different machines and see exactly where the plan doesn’t hold up against real production.

Our Results

Measured Impact, Project by Project

Over 200 manufacturing companies have already transformed their operations with Zerynth. From the first connected machine to full process control, we support every client through continuous improvement—with numbers that speak for themselves.

30%

Reduction in unplanned downtime

100%

Totale degli ordini tracciati in automatico

24/7

Order progress monitoring

Smart tracking of your production

Smart Operations is Zerynth’s plan for hands-on production management. It connects your ERP with your machines, reconciles the order queue with real production data, and gives you reporting with zero manual work.

Work Order Management

Real-time progress for every order, machine, and active job.

Sincronizzazione gestionale

The order queue and actual production data stay continuously in sync, via API or standard connectors, with no changes to your existing workflows.

Consuntivazione automatica

Times, piece counts, and consumption per order, calculated from real shop-floor data and sent straight back to the ERP.