Discover how an Italian SME in the packaging industry transformed its operations—shifting from a reactive to a proactive approach—thanks to the Zerynth platform for machine maintenance monitoring.

What was the issue: why was production slowing down?

A packaging machinery company in Italy was facing a critical challenge:

• No real-time visibility on machine status
• Difficulty identifying prolonged downtime
• Reactive instead of preventive maintenance
• Increasing waste of time and resources

Production monitoring was entirely manual. The result?
Slow decision-making, emergency fixes, and a negative impact on production optimization.

How does smart rule-based monitoring work?

To increase productivity and reduce downtime, the company adopted the Zerynth Copilot Platform for reliable and continuous equipment health monitoring.

What was implemented:

• Automatic data collection from each machine
• Custom rules to trigger alerts in case of anomalies
• Integration with existing tools (e.g., email, internal chats)

A practical example:

One of the configured rules sends an automatic alert if a production line remains idle for more than 2 hours.
This allows the team to act immediately, minimizing idle time and delays.

What are the benefits of AI in manufacturing?

With rule-based and customized notifications, the company saw fast, measurable results:

These improvements translated into a full-scale production optimization, driven by a smarter and more responsive system.

How to implement smart alerts in 4 steps

1. Connect machines: plug & play connectivity on each line
2. Monitor data: collect insights on runtime, downtime, and setup phases
3. Set smart rules: define thresholds and alerts based on your needs
4. Receive real-time alerts: via email, chat, or directly on the platform

This process enables constant and seamless machine maintenance monitoring, suitable for any manufacturing environment.

Why did this company choose Zerynth?

• Easy-to-integrate platform
• Customizable according to your operational logic
• Real-time visibility, automated alerts, and continuous improvement

With Zerynth, production management evolved from reactive to proactive, improving both equipment health monitoring and overall operational control.

Want to make your production more responsive?

With Zerynth, you can activate a smart machine maintenance and health monitoring system in just a few days to reduce downtime and boost your production optimization.

👉 Book a free demo and see how it works on your production line.

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