Discover how one company turned energy and CO₂ data into actionable insights — reducing the environmental impact of each production line while improving energy efficiency, sustainability, and ESG positioning.

How can manufacturers gain visibility into the environmental impact of their production lines?

Many companies today are working to reduce their environmental footprint and comply with Industry 5.0 and ESG regulations, yet they often lack precise visibility into energy use and emissions per line or machine.
Energy consumption monitoring solves this problem by providing accurate data to set realistic and measurable targets.

This case study shows how reliable data is essential to turn environmental goals into tangible operational actions.

What concrete results come from monitoring energy consumption and emissions?

Accurate monitoring of energy consumption enables manufacturers to achieve tangible, measurable results:

  • Complete process visibility: Every line and machine is tracked, enabling realistic, measurable goal-setting.
  • Stronger ESG positioning: Verifiable data supports access to funding programs, certifications, and credible sustainability storytelling.
  • Smarter green investment decisions: Reliable data foundations allow clear ROI assessments and informed operational choices.

In short, the combination of accurate data and automated reporting turns sustainability from a theoretical concept into a concrete lever for energy efficiency and competitiveness.

GOALS RESULTS
Emission and consumption traceability Accurate data to set realistic and measurable goals
Stronger ESG positioning and access to incentives Sustainability storytelling backed by verifiable KPIs
Evaluation of green investments Reliable data to assess clear returns

How do the Consumption and Productivity modules work?

These modules offer an integrated view to optimize both efficiency and sustainability:

  • Consumption Module: Measures energy use and CO₂ emissions per machine or production line, linking data to operating states.

  • Productivity Module: Records produced quantities and processing times, calculating energy efficiency per unit of product.

Used together, these modules connect output and resources, helping reduce energy use and emissions without compromising productivity.

Energy and emission monitoring collects and analyzes data on energy use and CO₂ emissions for each machine or production line. It helps understand environmental impact, set measurable goals, and identify energy-intensive areas.

Energy consumption data allows companies to evaluate the ROI of sustainable initiatives, define operational priorities, and set realistic objectives. It also strengthens ESG storytelling, funding applications, and certification processes.

The Consumption and Productivity modules are digital tools that collect and analyze factory data.

  • The Consumption Module measures energy and CO₂ per machine or line.

  • The Productivity Module records output and energy efficiency.

Together, they connect output with resource use — reducing energy consumption and emissions in line with Industry 5.0 principles.

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About the Author: Alice Benozzi

Alice Benozzi
Alice is Digital Marketing Specialist of Zerynth. She has a degree in Marketing Management and is passionate about digital innovations. She likes creating new content. In her free time she loves to travel.

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