Process Automation and Production Visibility
Zerynth supported M.C.A. in the complete digitalization of the shop floor, aiming to reduce manual operations and automate reporting.
“At MCA, we manage complex processes and needed deeper visibility into our machines to optimize production and act promptly. Zerynth enabled us to monitor data in real-time and access this information remotely, overcoming the limits of physical checks and reducing manual data entry. This has transformed our operational approach, making it more precise, faster, and sustainable to better respond to the challenges of the modern market”.
“At MCA, we manage complex processes and needed deeper visibility into our machines to optimize production and act promptly. Zerynth enabled us to monitor data in real-time and access this information remotely, overcoming the limits of physical checks and reducing manual data entry. This has transformed our operational approach, making it more precise, faster, and sustainable to better respond to the challenges of the modern market.”.
COMPANY:
M.C.A. Truccazzano
INDUSTRY:
Metal stamping, mechanical assemblies, laser welding
ASSETS:
Presses, assembly and laser welding machines, electropneumatic testing equipment
With over thirty years of experience in the metalworking industry, M.C.A. has always focused on innovation and efficiency. However, increasing demand and operational complexity required a new approach to production management. M.C.A. needed to enhance monitoring and control of the production area, reduce manual operations, and achieve real-time visibility into machine status without relying on traditional monitoring.
The need was clear: a technological solution that would provide continuous visibility, decision support, and ease of use for all operators. This led to the collaboration with Zerynth, a leader in IoT and AI solutions for industry, to launch an ambitious digitalization project for the shop floor.
Challenges and Solutions
- Up to 30%Automation of reporting and reduction of manual operations
Efficient data collection and improved reporting process. - 100% Production Visibility
Continuous, real-time monitoring of machine performance status. - 24/7 Decision Support
In-depth insights and recommendations to optimize operations.
Results: Optimized Production and Efficiency
To meet M.C.A.’s needs, Zerynth implemented the Zerynth Industrial IoT & AI platform, connecting a total of seven machines: four presses, a laser welder, a riveting machine, and an electropneumatic testing machine. The Machine Monitoring and Production Insights applications provide a clear, real-time view of production operations.
The platform ensures robust connectivity, real-time data analysis, and secure IoT device management, enabling M.C.A. to constantly monitor the performance of the production area. Additionally, Zerynth’s AI copilot, Zero, transforms raw data into actionable insights and sends intelligent notifications to operators, allowing them to promptly address inefficiencies.
The project, from the initial analysis phase to device installation, was completed in less than two months. Thanks to Zero, M.C.A. was able to optimize production in real-time, significantly reducing the learning curve associated with IoT and AI technologies and accessing data easily through an integrated chatbot.
Why Choose Zerynth?
With the Zerynth platform and Zero’s support, M.C.A. achieved:
- Increased Operational Efficiency
- Reduced Manual Workload
- Reduced Machine Downtime
- Sustainable Growth and Operational Cost Savings
The implemented solution proved to be fully scalable and adaptable, confirming the platform’s versatility for various industrial sectors.
With over thirty years of experience in the metalworking industry, M.C.A. has always focused on innovation and efficiency. However, increasing demand and operational complexity required a new approach to production management. M.C.A. needed to enhance monitoring and control of the production area, reduce manual operations, and achieve real-time visibility into machine status without relying on traditional monitoring.
The need was clear: a technological solution that would provide continuous visibility, decision support, and ease of use for all operators. This led to the collaboration with Zerynth, a leader in IoT and AI solutions for industry, to launch an ambitious digitalization project for the shop floor.
Challenges and Solutions
Challenges and Solutions- Up to 30%Automation of reporting and reduction of manual operations
Efficient data collection and improved reporting process. - 100% Production Visibility
Continuous, real-time monitoring of machine performance status. - 24/7 Decision Support
In-depth insights and recommendations to optimize operations.
Results: Optimized Production and Efficiency
To meet M.C.A.’s needs, Zerynth implemented the Zerynth Industrial IoT & AI platform, connecting a total of seven machines: four presses, a laser welder, a riveting machine, and an electropneumatic testing machine. The Machine Monitoring and Production Insights applications provide a clear, real-time view of production operations.
The platform ensures robust connectivity, real-time data analysis, and secure IoT device management, enabling M.C.A. to constantly monitor the performance of the production area. Additionally, Zerynth’s AI copilot, Zero, transforms raw data into actionable insights and sends intelligent notifications to operators, allowing them to promptly address inefficiencies.
The project, from the initial analysis phase to device installation, was completed in less than two months. Thanks to Zero, M.C.A. was able to optimize production in real-time, significantly reducing the learning curve associated with IoT and AI technologies and accessing data easily through an integrated chatbot.
Why Choose Zerynth?
With the Zerynth platform and Zero’s support, M.C.A. achieved:
- Increased Operational Efficiency
- Reduced Manual Workload
- Reduced Machine Downtime
- Sustainable Growth and Operational Cost Savings
The implemented solution proved to be fully scalable and adaptable, confirming the platform’s versatility for various industrial sectors.
COMPANY:
M.C.A. Truccazzano
Industry:
Metal manufacturing
ASSET:
Lathes, Machining Centers, Grinding
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