MEC SERVICE: Optimization of Information Flow and Automated Order Tracking for Efficient Production

MEC SERVICE chose Zerynth to automate data collection and gain total visibility over machinery and job orders. The company has optimized production planning and warehouse management, drastically reducing manual errors and reporting activities.

Total visibility of machine hours per department

Traceability of tooling parameters

Digitization of technical documentation

With Zerynth, we have automated the collection of production data, eliminating the dispersion of information and obtaining complete visibility into the status of machinery and work orders. This has allowed us to plan production more accurately, improve warehouse management, and reduce manual activities and reporting errors.

Carlo Pellegrino, Owner and CEO, MEC SERVICE

The Challenges

In the metalworking sector, complex production management and the need to guarantee order traceability are daily challenges. MEC SERVICE had to manually declare hundreds of operations, risking transcription errors and a constant dispersion of data between various departments. The lack of real-time visibility into the actual availability of machinery made timely planning difficult, limiting production capacity. The company therefore needed a solution capable of digitizing information flows to better coordinate activities, meet deadlines, and drastically reduce low-value-added manual activities.

The Solution

Zerynth integrated its platform into MEC SERVICE’s infrastructure using Edge devices connected directly to the machinery. Each operator was equipped with a tablet to track work in real time, definitively replacing paper forms. The solution allows monitoring work cycles, operational statuses, and alarm notifications, immediately identifying any bottlenecks. Immediate visibility into deviations from standard times now allows the planning department to intervene promptly to reschedule or redistribute resources.

The Results

The adoption of the Zerynth platform has radically transformed MEC SERVICE’s operations. The digitization of flows has guaranteed precise reporting of costs and times for every single job order, eliminating information dispersion. The constant monitoring of control parameters has led to a significant reduction in setup times and scrap rates. Today the company enjoys total control over production processes, with proactive order management and simplified reporting that supports strategic decisions based on certain, centralized, and real-time accessible data from every department.

Company

MEC SERVICE

Industry

Metalworking

Asset

Production of stainless steel industrial components

Results

Total digitization of flows for precise and automated reporting of costs and working times for each job order.

Reduction of setup times and scrap rates thanks to constant digital monitoring of control parameters.

Full visibility into the progress status of orders and actual working hours for the entire machine fleet.

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