Remote Production Control and Industry 4.0 Tax Credit in the Food Industry
Industrial IoT Technology for Industry 4.0 and Production Optimization
The Challenges
Ensuring fast and efficient production processes is one of the foremost needs in the food sector. Harnessing the full potential of machinery allows for the creation of products with lower economic and energy impact, minimizing machine downtime, and eliminating waste.
An Italian company engaged in the collection, selection, and packaging of food products such as mushrooms, truffles, berries and vegetables, approached Zerynth with the aim of streamline its production processes. This involved automating the work of its operators and remotely controlling the machinery.
Another requirement of the company was to access the fiscal benefits provided by the Industry 4.0 tax credit and interconnect is next-generation machinery.
The Solution
The Zerynth Industrial IoT & AI Platform has been integrated into their modern machinery, aiming to interconnect the machinery with management system, enable remote control, and automate the work of on-machine operators.
Thanks to the platform, the operation of production machinery is showcased, highlighting consumption and processes stages both as a single-machine view and as aggregated data for each machine in the company.
The Results
The company is now able to monitor production stages for each batch, gaining complete visibility into waste and the quality of final products.
The extraction of processing data allows a comprehensive traceability of machine operations, remotely controlling processing stages, costs, machine hours and the number of produced pieces.
Furthermore, the interconnection and remote control of Industry 4.0-ready machinery have facilitated access to tax benefits provided by the tax credit, ensuring expertise in a short period and recovering 40% of the total investment incurred.
The Challenges
Ensuring fast and efficient production processes is one of the foremost needs in the food sector. Harnessing the full potential of machinery allows for the creation of products with lower economic and energy impact, minimizing machine downtime, and eliminating waste.
An Italian company engaged in the collection, selection, and packaging of food products such as mushrooms, truffles, berries and vegetables, approached Zerynth with the aim of streamline its production processes. This involved automating the work of its operators and remotely controlling the machinery.
Another requirement of the company was to access the fiscal benefits provided by the Industry 4.0 tax credit and interconnect is next-generation machinery.
The Solution
The Zerynth Industrial IoT & AI Platform has been integrated into their modern machinery, aiming to interconnect the machinery with management system, enable remote control, and automate the work of on-machine operators.
Thanks to the platform, the operation of production machinery is showcased, highlighting consumption and processes stages both as a single-machine view and as aggregated data for each machine in the company.
The Results
The company is now able to monitor production stages for each batch, gaining complete visibility into waste and the quality of final products.
The extraction of processing data allows a comprehensive traceability of machine operations, remotely controlling processing stages, costs, machine hours and the number of produced pieces.
Furthermore, the interconnection and remote control of Industry 4.0-ready machinery have facilitated access to tax benefits provided by the tax credit, ensuring expertise in a short period and recovering 40% of the total investment incurred.
INDUSTRY:
Food Industry
ASSET:
Bagging machines, sorting machines, packaging machines, label-printing machines
PROFILE:
An Italian Company engaged in the collection, selection, and packaging of products such as mushrooms, truffles, berries and vegetables.
RESULTS:
Lot Traceability
24/7 Full visibility of waste and product quality
Machinery interconnection
100% Visibility into the production processes of different types of machinery
Process monitoring
360° view of processing stages, machine downtime, and working hours
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