Machine Monitoring

Real-time monitoring of machinery to optimize energy costs, reduce downtime, and improve maintenance management

Status and Alarms

The Status and Alarms section of the Machine Monitoring App provides full visibility of the current status of your machinery. Track machine statuses at any time and receive notifications for alarms and anomalies. Easily observe the real-time state of your machines, usage hours, consumption, and alarms.

What problems does it solve?

  • Need to know the status of each machine at any time
  • Challenges of manual monitoring and tracking, especially in large-scale factories

Benefits and features

Reduces manual activities involved in monitoring and tracking

production insight

Real-time insights for each machine to identify potential inefficiencies before they impact production

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Instant notification for malfunctions or alarms via the Zerynth Rules Engine

Consumption

The Consumption section allows you to monitor, in real-time, the energy usage and emissions of production machinery, service equipment, and electrical panels, including cost analysis and CO2e emissions in kilograms.

What problems does it solve?

  • Identifying and reducing sources of waste in each department
  • Reducing energy costs and consumption
  • Complying with European sustainability regulations and easily accessing data for reporting

Benefits and Features

Identifies inefficiencies: areas where energy is wasted or inefficient processes that increase consumption

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Ability to set energy consumption thresholds

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Simplifies the implementation of strategies to reduce energy use

Maintenance

The Maintenance section streamlines and enhances the management of your machinery’s maintenance activities. Gain visibility and make proactive decisions to reduce unexpected downtime and interruptions.

What problems does it solve?

  • Tracking each scheduled maintenance activity
  • Calculating the time remaining until the next maintenance for every asset
  • Enabling line operators to perform maintenance independently
  • Collecting maintenance data to enable predictive suggestions

Benefits and features

Proactive planning of maintenance interventions based on predefined thresholds

Creation of a comprehensive log of maintenance history for each asset, including monitoring of tasks and the operators who completed them

Visibility of operator shifts related to completed maintenance

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Active notifications on when the next maintenance will take place

Zerynth natively integrates with any BI, ERP, or MES

Easily connect enterprise third-party tools in a non-invasive way

The Zerynth Industrial IoT & AI Platform can natively interface with any industrial machinery in a simple and non-invasive manner, without interrupting machine operation, and offers quick integration with any BI, ERP, or MES already in your company.

Integration is also available with third-party tools through Rest Open API, Webhook, or certified connectors.

Case Study

Case Study

Armal: Remote monitoring of machinery for energy efficiency in the plastics industry

Armal: Remote monitoring of machinery for energy efficiency in the plastics industry

Find out how Zerynth supported Armal in developing an IoT system that allows remote monitoring of their prodcution machinery parameters.
Metal Industry: Production optimization

Metal Industry: Production optimization

Find out how implement production monitoring for metal processing machinery, reduction in set-up times, downtimes and energy consumption.
ESA: plant monitoring and energy consumption for the waste sector

ESA: plant monitoring and energy consumption for the waste sector

Zerynth supported ESA in achieving greater environmental sustainability by monitoring ventilation systems and energy consumption.