Industrial Plant
Maintenance

Anticipate problems, monitor machine conditions, and improve your equipment’s efficiency

Challenges we address in Industrial Plant Maintenance

High impact of breakdowns and downtime

Reactive interventions are inefficient and take longer to execute.

Rising costs

Unplanned interventions increase marginal costs and extraordinary expenses.

Organizational difficulties

Optimally planning maintenance work is complex, adding inefficiency to daily operations.

Energy waste

Reduce your environmental impact by monitoring CO2 emissions, thus improving production efficiency.

What Benefits can you achieve?

Monitor, analyze and automate: our platform simplifies and enhances machine maintenance management.

  • Real time monitoring: keep the status and performance of your equipment under control, with data on actual usage, operating hours, downtime, and costs. Applicable to both production and auxiliary machines.

  • Advanced analysis for critical motors: use specific sensors for vibration analysis, identifying signs of wear and anomalies before they escalate into problems.

  • Machine health status: calculate key parameters to monitor wear and support decisions based on predictive actions

  • Predictive automation with AI and ML: leverage artificial intelligence and machine learning models to automatically schedule maintenance, optimizing time and resources.

Set Automatic Rules

With Zerynth’s powerful Rules Engine, you can set critical thresholds and receive automatic alerts. After configuring maintenance schedules, shifts, and operators, you simply move on to automating the rules.

Based on the type of event in progress, you can set the alert of your choice. Harness the power of Zerynth’s AI to analyze your data, monitor machine conditions, and event start exploring predictive analysis!

Start reducing your maintenance costs now!

Supporting Your Digital Transformation

With Zerynth’s method, we offer advanced technology and a robust network of partners for a successful journey. We provide monitoring, interconnection, and machine visibility, enabling energy monitoring, enhanced process transparency, and integrated order tracking aligned with production.

Week 1- 4

Installation and machinery connection

  • We connect your factory, collect and organize production data, and digitalize your operation for smarter efficiency.

Month 1-3

Monitoring and ERP Integration

  • We integrate the Zerynth Platform with MES and ERP, provide visibility into production processes, and enable continuous monitoring.

Month 4-6

KPI Extraction and Data Analysis

  • With the Industrial AI Copilot, we analyze data and highlight process KPIs.

Month 7-12

Forecasting Recurring Trends and Enabling Proactive Maintenance

  • We identify data patterns and trends, enabling proactive and predictive maintenance.

In the Future

Always by your side

  • We scale our solutions to your needs, turning data into savings, opportunities and a competitive edge.

Why choose Zerynth?

With Zerynth, you revolutionize maintenance management with a predictive and proactive solution that simplifies processes, reduces costs and improves operational efficiency. Our IoT and AI platform integrates seamlessly into your facilities, leveraging existing data to optimize processes without requiring invasive interventions or additional hardware.

What we offer:

  • Proven Expertise
    For years, we’ve been helping manufacturing SMEs achieve operational efficiency.

  • Continuous Support
    A team of experts always available to help you to tackle the challenges of industrial digitalization.

  • Sustainability and Efficiency
    Reduce waste and costs with a proactive approach to maintenance.

Zerynth natively integrates with any BI, ERP, or MES

Easily connect enterprise third-party tools in a non-invasive way

The Zerynth Industrial IoT & AI Platform can natively interface with any industrial machinery in a simple and non-invasive manner, without interrupting machine operation, and offers quick integration with any BI, ERP, or MES already in your company.

Integration is also available with third-party tools through Rest Open API, Webhook, or certified connectors.

Streamline Maintenance Management with our Ready-to-Use,
Pre-Configured Apps: Get Started Now!

Machine Monitoring

To monitor all machines and assets, check their status in real time, reduce energy costs, minimize downtime, and manage maintenance.

Production Insights

To make production processes more efficient, gain intelligent insights, optimize productivity (OEE), accurately monitor processing times, and estimate production costs.

Machine Control

To manage, configure, and monitor machinery remotely by sending commands/recipes to the PLC. This solution complies with 4.0 requirements for accessing tax benefits.

Resources

Resources

Vitesco Technologies: Predictive Maintenance in Automotive

Vitesco Technologies: Predictive Maintenance in Automotive

Find out how Vitesco Tehcnologies Italy has reduced machine downtime and implement predictive maintenance thanks to the Zerynth's technologies.
Read More
Preventive and Predictive Maintenance in Industry 4.0

Preventive and Predictive Maintenance in Industry 4.0

In this document you can discover how integrating IoT technologies with solutions for cleaning machinery parts cleaning can revolutionize maintenance practices in Industrial plants.
Read More
Connect any machine to SAP in under 3 hours for advanced production and maintenance

Connect any machine to SAP in under 3 hours for advanced production and maintenance

Through Zerynth’s Industrial IoT & AI platform, we support manufacturing companies in monitoring industrial plants and production processes, enabling quick and non-invasive connections to any industrial machinery.
Read More